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Home > Paper Folders > Folder Inserters / Envelope Stuffing Machines > Formax FD 6402 4 Station Folder/Inserter

Formax FD 6402 4 Station Folder/Inserter

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Questions? Check Out Our Paper Folders Guide.
We Accept Company and Government Purchase Orders!

The new Formax FD-6402-4 folder inserter is designed to quickly and efficiently fold and insert paper into envelopes. The FD6402 Standard 4 has four standard feeders where the FD 6402 Special 4 has two standard feeders and two special feeders capable of handling glossy paper. Both folder inserters are capable of folding documents up to 14-inches long. This includes documents such as checks, invoices, newsletters and more. The motor on the FD-6402-4 runs at a speed of up to 4,000 pieces per hour. The hopper can hold up to 325 sheets. An Optical Mark Recognition (OMR) function is available as a option.

The color touch screen is easy to navigate and operate. Settings such as fold length, fold type, envelope size, paper size and more are adjusted automatically. Place the paper in the tray and your ready to get started. This folder inserter can store up to 25 different types of jobs. Order your FD-6402-4 today!

Item Price Lease to Own Price Quantity Add to Cart
FD6402 STD4*
Condition: New
$26,795 Starting at $574 / month
Click for a Quote
FD6402 SPEC4*
Condition: New
$27,595 Starting at $591 / month
Click for a Quote
FD6402 STD4B*
Condition: New
$28,695 Starting at $615 / month
Click for a Quote
FD6402 SPEC4B*
Condition: New
$30,395 Starting at $651 / month
Click for a Quote
Please contact us for quantity discounts, quotes or product availability.
See specifications below for more information.

* This Item Must Ship Via Truck. A Sales Representative Will Contact You With Complete Shipping Costs. Shipping is for dock to dock only on items with free shipping.

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Setup and Operation Instructions (PDF)
Printable Product Brochure (PDF)

Product Details


  • The Paper Folder / Inserter has two fully automatic inserter stations.
  • AutoSet- one touch setup.
  • Diverter sensors redirects double documents and incomplete sets without interruption.
  • Fully automatic adjustments.
  • Nine pre-set fold applications.
  • User display for easy set-up.
  • Seal and non-seal capabilities.
  • Two counters - one adjustable and one non-adjustable.
  • Five insert fingers. Two double document detectors. Folds up to eight sheets of paper.
  • The Paper Folder / Inserter has fold types: C, V, Z and Double Parallel.
  • The optional OMR. capability allows for the insertion of multiple page documents automatically. OMR determines which documents go together into each envelope, eliminating the tedious task of manually collating and inserting.
  • Click here for more information.
  • Recommended Duty Cycle of 48,000 inserts per month.
  • "B" Models can insert bottom address documents.

Equipment Service Plan


Available on all new products sold in the 48 contiguous U.S. states. Service plan covers labor and non-wearable components.
Read more about this plan here.

  • For a service agreement quote, please fill out this form. A sales representative will quickly
    respond to your inquiry.
  • Technical Details


    Formax FD 6402 4 Station Folder/Inserter
    Models: FD 6402 Standard 4 FD 6402 Special 4 FD 6402 Standard 4B FD 6402 Special 4B
    Folding Speed Up to 4,000 pieces/hr (What does this mean?)
    Fold Types Letter fold, Single fold, Z fold, Double Parallel fold
    Paper Input Capacity Up to 325 sheets (20# bond)
    Envelope Input Capacity Up to 325 envelopes
    Accepted Paper Weights 16# to 34#
    Accepted Paper Sizes 5.125" by 3.5" to 9" by 14" (130mm x 89mm to 229mm x 356mm)
    Accepted Paper Types Non-Glossy Finish Special Feeder can handle glossy and heavy stock paper Non-Glossy Finish Special Feeder can handle glossy and heavy stock paper
    Accepted Envelope Sizes 6.25" by 3.5" to 9.75" by 6.375" (159mm x 89mm to 248mm x 162mm)
    Page Counter 2 - One adjustable/One non-adjustable
    Setup One-Touch, Automatic
    Paper Feed Automatic
    Double Feed Detection Yes (Has 2)
    Other Features 4 Standard Feeders 3 Standard Feeders / 1 Special Feeder 4 Standard Feeders Bottom Address 3 Standard Feeders / 1 Special Feeder - Bottom Address
    Duty Cycle Up to 60,000 pieces per month
    Dimensions (L,W,H) 63" x 16 1/2" x 36" (1600mm x 419mm x 914mm)
    Shipping Weight 242 lbs.
    Must Ship Via Truck
    Power Requirements 100 - 120 Volts (50/60 Hz)
    Safety Certifications UL
    Warranty 90-day limited
    Product Code FOLEFD6402STD4 FOLEFD6402SPEC4 FOLEFD6402STD4B FOLEFD6402SPC4B


    Click Here to see Fold Types
    Standard Letter (C)
    Letter (C) fold
    Single (Half, V)
    Single (Half, V) fold
    Double Parallel fold
    Double Parallel fold
    Z (Accordion) fold
    Z (Accordion) fold


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