Posts Tagged ‘set up roll laminator’

How To Set Up And Operate A Roll Laminator

Thursday, October 13th, 2016

During the past few weeks at ABC Office, we have held free roll laminator training sessions. The purpose is to help train local schoolteachers and other employees how to properly set up and operate a roll laminator machine. The goal was to help educators get the best performance out of their school’s laminator and ensure that everyone knows the safe and proper way to operate a roll laminator. We also wanted to demonstrate how to use the least amount of lamination film to save money.

Most schools will only permit a few employees to operate their laminator since the process can be somewhat complex. After meeting with our recent workshop attendees, we decided it would be helpful to create a brief summary of the roll laminator set up and operation process. This should help even more school staff learn how to use a roll laminator so that that responsibility does not belong to just one employee. The following will show you how to load and operate a school type laminator in just minutes.

Roll Laminator

Tahsin / Tamerica TCC2700 27-Inch Thermal Roll Laminator

This is the Tahsin / Tamerica TCC2700 27-Inch Thermal Roll Laminator, the machine we used during the laminator training session. We chose this model because it has most of the features that are found on a typical school laminator. We also wanted to show the attendees a model that can process a wide range of lamination film, from 1.5 to 10 mils in thickness. Most school laminators are limited to a range of 1.5 to 3 mil lamination film, but there are some school projects that require a stiffer and more durable lamination film.

Roll Laminator Side Handle

Put the side handle/lever in the “Up” position.

Before you turn on the laminator, be sure to disengage, or separate, the top and bottom silicone heat rollers (if this feature is included with your laminator). On the model TCC270 laminator, this is done by pulling the side handle/lever into the “Up” position. This will give you ample space to feed the film through from the top and bottom lamination rolls.

Top and Lower Laminator Rollers

There should be a gap between the top and lower laminator rollers.

Next, install the top and bottom lamination rolls onto the laminator. You can do this by inserting the top and bottom mandrels into the lamination film cardboard core. With the model TCC270 laminator, the top mandrel is inserted by twisting the metal bar clock-wise. This prevents the metal film prong/stopper from stopping the film installation process.

Roll Laminator Mandrels

Install the top and bottom lamination rolls onto the laminator.

The prong/stopper ensures there is no slippage during the lamination process. You should next install the bottom lamination roll the same way as the top, except you twist the mandrel in a counter-clockwise direction.

Laminator Film Threading Diagram

Laminator film threading diagram for the TCC270 laminator.

Now, thread the top and bottom lamination rolls. Carefully follow the threading diagram provided with your laminator. The product manual will have a diagram and most laminators, such as the model TCC270, have a diagram printed on the side of the machine. If you have threaded the film correctly, the glue side of the film will be facing towards you.

Taping top and Bottom Lamination Film Rolls.

Join the top and bottom lamination rolls together with a few strips of tape.

Next, tape the top and bottom lamination rolls together in front of the gap of the top and bottom laminator rollers. You will want to use a fairly stiff and wide piece of paper to feed the lamination film trough the rollers.

Put laminator handle in down position.

Laminator’s side handle/lever should now be in the “Down” position.

Now, put the laminator’s side handle/lever in the “Down” position to close the gap between the top and bottom rollers.

Laminator run button.

Push the “Run” button next.

Push the side operation switch to “Run.” Next, turn on the machine. Select “Heat” and adjust the speed to “3.”

Laminator heat and speed button.

Select “Heat” and adjust the laminator’s speed.

The rollers should begin rolling and your test sheet of paper should feed trough with the film, exiting from the back side of the laminator.

Laminator test sheet.

Your test sheet should exit from the back of the laminator

Set the laminator speed to zero and adjust the temperature for the type of film you are using (1.5, 3, 5, 7 or 10 mil films require different temperature settings).

Laminator feed tray.

Replace the laminator’s paper feed tray.

Replace the paper feed tray in the front of the laminator and pull down the plastic safety heat shield. You may now operate your laminator after is reaches the desired temperature.

Be sure to contact ABC Office at 1-800-658-8788 for all of your roll laminator questions, supplies and needs!

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