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Folder Inserters / Envelope Stuffing Machines


Questions? Check Out Our Paper Folders Guide.


Quickly fold and insert your letters and paper into envelopes by using an automatic envelope-stuffing machine from Formax. This equipment, sometimes called folder inserter machines, is automated and saves hours of time and money by automating a process that takes people hours to do. Our envelope stuffing machines / folder inserters come in a variety of formats and designs, depending on your monthly volume and the amount of sheets that need to be inserted.

Variations of our folder inserting machines include single, double, triple folding and inserting. Many of our machines can even handle more than 3 sheets of paper. Most of our folder inserters also offer the capability to place inserts and smaller BREs (business reply envelopes) into envelopes. This is perfect for mailing invoices, bills, bank statements and more. If needed, we also offer many leasing options on our machines. Lock in this great price and buy your Formax envelope-stuffing machine today!

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Envelope Stuffers / Paper Folder and Inserters

1.Formax FD 6102 Inserter

Item #: FOLEFD6102

Formax FD 6102 Inserter

Description: If you're in the market for an affordable paper folding and envelope-inserting machine, the Formax FD 6102 is a great option. This tabletop unit sits on the edge of a table and pulls single or multiple sheets, folds them, puts them in an envelope and seals the envelope shut. Order yours today!
Sheets/hour:1,360 pieces/hr
Paper Weight:18# - 30# Bond
Sale Price:
$4,995
2.Formax FD 6204 Series Folders/Inserters

Item #: FOLEFD6204B1

Formax FD 6204 Series Folders/Inserters

Description: The FD-6404 is an envelope inserting machine, designed to take your letters, invoices and other material, fold them and insert them into an envelope. This machine takes what would take hours and completes it in just minutes. It even seals the envelopes shut.
Sheets/hour:2,200
Paper Weight:20#
Starting at:
$9,195
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3.Formax FD 6304 Series Inserters

Item #: FOLEFD6304STD3

Formax FD 6304 Series Inserters

Description: Are you in need of a high-capacity paper folder inserter? The Formax FD-6304 may be just what you need. This automatic envelope stuffing machine is extremely user friendly and is available in several variations, depending on what your needs are. Options and variations include high-capacity vertical stackers, OMR / BCR readers, compatibility with MailDoc software, different types of feed trays and much more.
Sheets/hour:3,600 pieces/hr
Paper Weight:16 - 45# (folded), 16 - 62# (unfolded)
Starting at:
$20,155
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4.Formax FD6400 2-Station Folder/Inserters

Item #: FOLEFD6400C2

Formax FD6400 2-Station Folder/Inserters

Description: The Formax FD 6400 series adapts for almost any folding and inserting application. Several models are available to meet your folding and inserting needs. The FD-6400 STD 2 folder inserter is capable of inserting up to two documents at a time.
Sheets/hour:3,500
Paper Weight:16# to 34#
20# to 34#
More Details
GSA Approved.GSA Approved
Starting at:
$21,469
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5.Formax FD 6400 Letter Folder and Inserter

Item #: FOLEFD6400STD4

Formax FD 6400 Letter Folder and Inserter

Description: The Formax FD 6400 letter inserting machine will fold paper, insert it into an envelope and seal it shut. The entire process takes just seconds. This is significantly faster than manually folding and inserting mail.
Sheets/hour:3,500
Paper Weight:16# to 34#
20# to 34#
More Details
Starting at:
$23,217
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6.Formax FD-6404 Inserter

Item #: FOLEFD6404STD2

Formax FD-6404 Inserter

Description: This machine is available with anywhere from 2-6 feeding stations, depending on the model you require. It can half fold up to 10 sheets of paper at a time and tri fold up to 8, making this machine an impressive product to have in the mailroom of any office that sends out checks, invoices, letters and other documents.
Sheets/hour:4,000
Paper Weight:20#
Starting at:
$25,595
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7.Formax FD 6400 6 Station Folder/Inserter

Item #: FOLEFD6400STD6

Formax FD 6400 6 Station Folder/Inserter

Description: The Formax FD 6400 series adapts for almost any folding and inserting application. Several models are available to meet your folding and inserting needs. The FD-6400 6 folder inserter is capable of inserting up to four documents at a time.
Sheets/hour:3,500
Paper Weight:16# to 34#
20# to 34#
More Details
Starting at:
$27,084
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8.Formax FD-6402 2-Station Inserter

Item #: FOLEFD6402CST2B

Formax FD-6402 2-Station Inserter

Description: The new Formax FD-6402 folder inserter is designed to quickly and efficiently fold and insert paper into envelopes. The FD-6402 Standard and Special both have to input trays. The Standard has two paper trays and the Special has a standard tray and a special tray capable of handling glossy paper.
Sheets/hour:4,000
Paper Weight:16# to 34#
20# to 34#
Starting at:
$27,195
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9.Formax 6404 w/ Special Feeders

Item #: FOLEFD6404SPC2

Formax 6404 w/ Special Feeders

Description: If you are folding and inserting mail, and need a machine with the ability to insert glossy, slick and coated paper, you probably need a machine like the Formax 6404 envelope inserting machine with special feeders. This machine handles most types of paper.
Sheets/hour:4,000
Paper Weight:20#
Starting at:
$27,195
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10.Formax FD 7100 Advanced 2 Folder Inserter

Item #: FOLEFD7100A2

Formax FD 7100 Advanced 2 Folder Inserter

Description: The Formax 7100 advanced folder inserter is an ideal machine for creating professional mail pieces in minutes. It is available with up to nine feed stations and can be used for almost all mailing purposes. The motor on the FD-7100 series runs at a speed of 4,500 pieces per hour and has a duty cycle of 150,000 pieces per month.
Sheets/hour:Up to 4,500/hour
Paper Weight:#10 envelopes
Sale Price:
$29,750
11.Formax FD 6600 4 Station Folder/Inserter

Item #: FOLEFD6600STD4

Formax FD 6600 4 Station Folder/Inserter

Description: The model Formax FD 6600 folder inserter can adapt to nearly any folding and inserting application. Two, four and six station models are available to meet your particular needs. The Formax 6600 Series offers two output systems: a power stacker, which holds up to 500 filled envelopes, in their original order; and a side exit tray which holds up to 250 filled envelopes.
Sheets/hour:4300
Paper Weight:16# to 34#
20# to 34#
More Details
Starting at:
$33,800
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12.FD 6606-Standard2 Two-Station with 2 Standard Feeders

Item #: FOLEFD6606Std2

FD 6606-Standard2 Two-Station with 2 Standard Feeders

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$36,500
13.FD 6606-Standard3F Three-Station with 1 High-Capacity Standa

Item #: FOLEFD6606Std3F

FD 6606-Standard3F Three-Station with 1 High-Capacity Standa

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$37,895
14.FD 6606-Special2 Two-Station with 1 Standard Feeder and 1 Sp

Item #: FOLEFD6606Spc2

FD 6606-Special2 Two-Station with 1 Standard Feeder and 1 Sp

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$37,995
15.Formax FD 6600 6 Station Folder/Inserter

Item #: FOLEFD6600STD6

Formax FD 6600 6 Station Folder/Inserter

Description: The Formax FD 6600 automatic folder inserter has a total of 6 stations, allowing it to quickly fold and insert multiple sheets of paper into an envelope.
Sheets/hour:4300
Paper Weight:16# to 34#
20# to 34#
More Details
Starting at:
$38,795
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16.FD 6606-Special3F Three-Station with 1 Special Feeder, 1 Sta

Item #: FOLEFD6606Spc3F

FD 6606-Special3F Three-Station with 1 Special Feeder, 1 Sta

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$39,500
17.FD 6606-Standard4 Four-Station with 4 Standard Feeders

Item #: FOLEFD6606Std4

FD 6606-Standard4 Four-Station with 4 Standard Feeders

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$41,495
18.FD 6606-Special4 Four-Station with 2 Standard Feeders and 2

Item #: FOLEFD6606Spc4

FD 6606-Special4 Four-Station with 2 Standard Feeders and 2

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$42,895
19.FD 6606-Standard5F Five-Station with 4 Standard Feeders and

Item #: FOLEFD6606Std5F

FD 6606-Standard5F Five-Station with 4 Standard Feeders and

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$42,895
20.FD 6606-Special5F Five-Station with 2 Special Feeders, 2 Sta

Item #: FOLEFD6606Spc5F

FD 6606-Special5F Five-Station with 2 Special Feeders, 2 Sta

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$44,295
21.FD 6606-Standard6 Six-Station with Standard Feeders

Item #: FOLEFD6606Std6

FD 6606-Standard6 Six-Station with Standard Feeders

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$47,095
22.FD 6606-Special6 Six-Station with 2 Special Feeders

Item #: FOLEFD6606Spc6

FD 6606-Special6 Six-Station with 2 Special Feeders

Description: The versatile 6606 Series adapts to most any folding and inserting application. Models are available with 2-7 stations, offering the flexibility to meet your specific needs. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.
Sheets/hour:Up to 4,300 pieces per hour
Paper Weight:20# paper
Sale Price:
$48,595




Business Envelopes

1.Relyco #9 Single Window Business Envelope

Item #: FOLS44

Relyco #9 Single Window Business Envelope

Description: Our line of Relyco Model 44 envelopes measure in at 3-7/8" x 8-7/8" and feature a #9 envelope size with a single window. These are perfect for a variety of mailing applications. The inside of this envelope is coated with a security tint, making contained material impossible to read.
Quantity per Case:2,500
Sale Price:
$124.59
2.#10 Professional Business Envelope with Single Window

Item #: FOLS58

#10 Professional Business Envelope with Single Window

Description: Save your business money by getting your #10 envelopes from ABC Office! These Relyco Model 58 envelopes are perfect for daily use and will get your mail to its recipients in tact. These envelopes work great with Formax envelope stuffing machines. Designed with quality in mind, this envelope includes a security tint that protects contained documents from unwanted viewing.
Quantity per Case:2,500
Sale Price:
$124.59
3.Relyco #10 Single Window Bottom Flap Business Envelope

Item #: FOLS60RF

Relyco #10 Single Window Bottom Flap Business Envelope

Description: Our Model 60RF Relyco #10 envelopes are prefect for mass mailing and work great with Formax folding and inserting machines.
Quantity per Case:2,500
Sale Price:
$124.59
4.Relyco Business Envelope #9 Double Window

Item #: FOLS45

Relyco Business Envelope #9 Double Window

Description: Our Relyco Model 45 envelopes are made from quality materials and designed to handle mailing without falling apart. This envelope measures in at 3-7/8" x 8-7/8", which is a #9 size envelope. This envelope features two windows. The inside of this envelope is coated with a security tint that prevents unwanted viewing of pre-opened contents.
Quantity per Case:2,500
Sale Price:
$131.69
5.Relyco #10 Double Window Business Envelope

Item #: FOLS59

Relyco #10 Double Window Business Envelope

Description: Do you need a high-quality #10 envelope that can handle the mailing process? You should seriously consider using our Relyco Model 59 envelope. This envelope is ideal for use with Formax folding and inserting machines and includes 2 windows.
Quantity per Case:2,500
Sale Price:
$131.69
6.Relyco #10 Double Window Bottom Flap Business Envelope

Item #: FOLS61RF

Relyco #10 Double Window Bottom Flap Business Envelope

Description: If you need a #10 envelope that has two windows that is also compatible with folding and inserting machines, you may want to consider using our Relyco Model 61RF envelope. This envelope measures 4-1/8" x 9-1/2" and is designed to not only be affordable, but also extremely durable. The #61RF also includes some high-end security features such as a lined security tint and windows designed to conceal MICR information.
Quantity per Case:2,500
Sale Price:
$131.69




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