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Formax FD 6402 6 Station Paper Folder/Inserter

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Questions? Check Out Our Paper Folders Guide
We Accept Company and Government Purchase Orders!

The FD 6402 folder inserter, from Formax, can be set up and used for most folding and inserting operations. This automatic envelope inserting machine is available in 6 different configurations, depending on what your mailing needs are. You can order this machine with 2, 4 or 6 feeders. The FD 6402 folds and inserts documents at a speed of 4,000 pieces per hour and can hold up to 325 sheets of paper in each feeder. If your FD 6402 has 6 bins, and you only need to insert 1 sheet of paper, you could potentially let this machine fold and insert 1,950 sheets of paper before needing to be refilled.

Double document detectors, found in the FD 6402, ensure that there are no accidental double document feeds. Optical Mark Recognition (OMR) as well as barcode recognition can be optionally installed on these machines. The color touch screen is very easy to view and operate. Up to 25 different jobs can be programmed and stored in the memory. The FD 6402 can create letter folds, single folds, Z folds and double parallel folds.

With the ability to fold and insert up to 60,000 pieces per month, the Formax FD 6402 is the perfect option for businesses and organizations that need to mail out invoices, bills, statements and other material. Buy yours today!



This item has been discontinued.
For alternatives, please check out our entire selection here.

Business Envelopes


Product Details


  • The Paper Folder / Inserter has two fully automatic inserter stations.
  • AutoSet- one touch setup.
  • Diverter sensors redirects double documents and incomplete sets without interruption.
  • Fully automatic adjustments.
  • Nine pre-set fold applications.
  • User display for easy set-up.
  • Seal and non-seal capabilities.
  • Two counters - one adjustable and one non-adjustable.
  • Five insert fingers. Two double document detectors. Folds up to eight sheets of paper.
  • The Paper Folder / Inserter has fold types: C, V, Z and Double Parallel.
  • The optional OMR. capability allows for the insertion of multiple page documents automatically. OMR determines which documents go together into each envelope, eliminating the tedious task of manually collating and inserting.
  • Recommended Duty Cycle of 48,000 inserts per month.
  • Recommended Duty Cycle of 48,000 inserts per month.
  • "B" Models can insert bottom address documents.


Technical Details


Formax FD 6402 6 Station Folder/Inserter
Model:FD 6402 Standard 6
Folding Speed Up to 4,000 pieces/hr
Fold Types Letter fold, Single fold, Z fold, Double Parallel fold
Paper Input Capacity Up to 325 sheets (20# bond)
Envelope Input Capacity Up to 325 envelopes
Accepted Paper Weights 16# to 34#
Accepted Paper Sizes 5.125" by 3.5" to 9" by 14" (130mm x 89mm to 229mm x 356mm)
Accepted Paper Types Non-Glossy Finish
Accepted Envelope Sizes 6.25" by 3.5" to 9.75" by 6.375" (159mm x 89mm to 248mm x 162mm)
Page Counter 2 - One adjustable/One non-adjustable
Setup One-Touch, Automatic
Paper Feed Automatic
Double Feed Detection Yes (Has 2)
Other Features 6 Standard Feeders
Duty Cycle Up to 60,000 pieces per month
Dimensions (L,W,H) 63" x 16 1/2" x 36" (1600mm x 419mm x 914mm)
Shipping Weight 242 lbs.
Must Ship Via Truck
Power Requirements 100 - 120 Volts (50/60 Hz)
Safety Certifications UL
Warranty 90-day limited
Product Code FOLEFD6402STD6


Click Here to see Fold Types
Standard Letter (C)
Letter (C) fold
Single (Half, V)
Single (Half, V) fold
Double Parallel fold
Double Parallel fold
Z (Accordion) fold
Z (Accordion) fold

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